Winpact 10L/30L/50L 原位滅菌SIP生物反應器/發酵槽/醱酵槽可以輕鬆提供您實驗級的發酵需求。此款系統絕對是學術實驗室與工業試量產的最佳選擇。一目了然的操作介面讓您快速上手,且發酵系統底座配備滾輪使移動更加方便。本產品所有材料與配件皆以最高標準製作以確保您的實驗品質,提供高品質與高效能的生物培養環境調控及絕佳的相容性。並提供多元化的配件讓您可以有效的提高產品效能。
A. 收料閥
可滅菌的桶底隔膜閥可確保收料的衛生
B. 樣本閥
蒸氣滅菌閥可在採樣前後消毒出料管路,確保採集樣本之衛生
B1. 馬達
手動或自動控制攪動速度
B2. 不鏽鋼槽體
高加熱效率的特殊雙夾套加熱設計
B3. 蠕動幫浦
內建4個Watson Marlow蠕動幫浦,滿足您饋料的需求
B4. 控制中心
大尺寸螢幕和一目了然的簡易控制介面
Major Science SIP Fermentation Systems
容量 | 10L | 30L | 50L |
總容量 | 15L | 42L | 67L |
工作容量 | 10L | 30L | 50L |
槽體與夾套最大工作壓力 | 3 barg (43.5 psig) / 4 barg (58 psig) | ||
款式 | 雙層包覆式的圓頂槽體,槽體外部為溫度保護層 | ||
材質 | 直接接觸培養液 – SUS316L; 其他所有 – SUS304 | ||
表面處理 | 內部拋光 ≦ 25 Ra/in (0.6 μm)機械拋光;可選擇電拋光 外部拋光 ≦ 32 Ra/in(0.8 μm機械拋光;可選擇電拋光 | ||
接口 | 接口依顧客需求設計 | ||
管具與閥具材質 | 直接接觸到產品或培養液的零件,使用內部電解拋光 SUS-316L EP (≤25 Ra/in) 不銹鋼管具 (BPE標準) A.)內部電解拋光隔膜式氣壓閥與手動閥 (BPE 標準) C.) 槽體底部的排水管使用隔膜閥, 以將殘餘量最小化
不與產品與培養液直接接觸的零件 A.) 用SUS304 不鏽鋼製成 | ||
控制器 | 10.4吋工業彩色觸控螢幕 | ||
* 易上手的圖像化友善控制介面, 包括高安全性使用者帳戶和不同的存取權限管控 * 使用不鏽鋼控制器外箱(僅有100L及以上的外箱) * 模組化且標準化的設計 (模組滑道): 根據人體工學的設計概念以實現 易操作,方便清潔及輕易從槽底閥取產物。 * 包含控制器維護頁面及系統診斷程式* 內建記憶體系統自動化儲存所有設定值,即使遭遇斷電,系統能輕易於電源恢復後還原設定值及繼續中斷的實驗。 | |||
設定 | * 自動殺菌 * 自動醱酵程式 * 閥具控制 | ||
DO | * 控制範圍: 0 – 100%, 範圍可調整 * 軟體電極校正, 有自動溫度補償功能 * 包含 1 組側插式不鏽鋼可滅菌的DO電極* DO值經由饋料控制來維持穩定 | ||
pH | * 有可調式誤差值的PID 控制 * 控制範圍從2.00 到 12.00 pH, ±0.01 * 有自動溫度補償功能的校正功能 *包含 1 組側插式可滅菌的pH不鏽鋼探針*pH值經由饋料控制來維持穩定 | ||
幫浦 | * 內建蠕動幫浦 * 每個饋料幫浦可執行15階可調整程式 酸液幫浦, 鹼液幫浦, 消泡幫浦, 或基質饋料幫浦 | ||
溫度 | * 槽體溫度是以側插式的PT-100溫度探針測量,並使用PID控制來控溫 測量範圍: 0-130℃, ±0.1℃,操作範圍建議最高至60℃, ±0.1℃。 | ||
攪拌 | * 攪拌速度可手動或自動控制 * 15 階改變速度的程式,或使用二階溶氧策略控制 | ||
氣體供應與排氣 | 氣體供應器與除濕機: 使用機體內部的氣體壓縮機或空氣除濕機 * 包含可再使用、可滅菌的 0.2μm 進氣過濾器 * 進氣 (空氣) 包含質子流量控制器: 依槽體容量最大可到2vvm * 進氣 (氧氣) 包含純氧浮子流量計(手動流量控制): 根據槽體容量最大可到1 vvm * 包含氧氣電磁閥, 有自動脈衝時間控制 氣體排出 * 有不鏽鋼冷凝管的排氣孔 * 包含可再使用, 可滅菌的 0.2μm 空氣過濾器 * 包含自動可調式出氣閥來調整槽體的背壓 * 可透過軟體進行手動或自動控制 |
設備需求
容量 | 10L | 30L | 50L |
電源 | 三相電源 220V (備註: 可根據當地電壓進行客製化) | ||
氣體 | 至少6 barg | ||
30 L/min 流率 | 90 L/min流率 | 150 L/min流率 | |
須經除濕過 | |||
無油物 | |||
周圍工廠水源供應 | 冷卻水 (自來水, 最少低於工作溫度15oC, 必須為軟水) ; 壓力最少 2 bar | ||
過程中使用水源 | RO 水 | ||
設備蒸氣 | ≥ 2 bar; 乾蒸氣無夾帶冷凝水 | ||
過程中所產生的蒸汽 | ≥ 2 bar; 乾蒸氣無夾帶冷凝水 | ||
排水 | 在現場的排水; ≥ 1 inch |
*原地滅菌SIP生物反應器/發酵槽/醱酵槽可客製化訂購。請聯絡您所在地的區域經理進行評估。
訂購編號 | 產品描述 |
FS-10L-220 | 原地滅菌SIP生物反應器/發酵槽/醱酵槽10L,220V |
FS-10L-380 | 原地滅菌SIP生物反應器/發酵槽/醱酵槽10L,380V |
FS-30L-220 | 原地滅菌SIP生物反應器/發酵槽/醱酵槽30L,220V |
FS-30L-380 | 原地滅菌SIP生物反應器/發酵槽/醱酵槽30L, 380V |
Optional Accessory Items
-Electropolish (EP) of Vessel Tank
Electropolish of the vessel tank is offered as a higher sanitary grade surface finish. EP surface finish is an addition to the standard mechanical polish (MP) which provides a smoother surface area to minimize residual residue.
*Note that this option MUST be requested at your initial inquiry, later-on additions after completion of construction is not possible
-Transfer Piping
Transfer piping of your resulting product/medium between vessels is offered for convenience of operation.
Automated transfer using pressure in addition to directional control with valve regulations offers fast and easy operation.
-ORP Probe
The ORP probe measures the oxidation-reduction potential of the fermentation media, which is a crucial indicator of anaerobic
conditions/reactions. This low maintenance and sterilizable probe is designed to withstand repeated experiment.
-Turbidity Probe
Turbidity probes are used to measure the total cell density of fermentation media, which provide you an indication for metabolic reactions and relevant information for cell and bacteria cultures.
-Load Cell
The load cell provides weighing capability to your fermentation process. Weighing the substrate feeding can indicate how much substrate was added during the fermentation process, which allows the user to provide more accurate control accordingly to what the process needs.
-Cell Density Monitor
Our special implemented online cell density device allows you to obtain direct and continuous information for cell growth analysis and cell density as they are crucial for eukaryotic cells, yeast and bacteria fermentation. Having trouble determining cell growth rate? Our online cell density is the key to your solution.
-Oxygen Mass Flow Controller
Maintain optimal control over culture DO level by installing this optional mass flow controller. The mass flow controller can accurately adjust the flow rate of incoming oxygen and is resistant to fluctuations in gas pressure, ensuring precise control and repeatibility of experimental conditions
A.) Cascade control scheme
B.) Integrated into controller for simple and automated operation
-Gas Mixing Station
The gas mixing station allows the user to optimize cell growth conditions by independently supplying up to four gasses to the fermentation process. Parameters such as dissolved oxygen and pH can be controlled by adjusting the gas composition supplied to the system. Four manually adjusted flow meters control the flow rate of each gas, while the 4 solenoid valves automatically open or close in response to the culture conditions. The Gas Mixing Station can be operated in either manual or automatic modes.
-CO2 / O2 Off-Gas Analyzer
The CO2 / O2 off-gas analyzer provides real-time measurement of carbon dioxide and oxygen concentration of the bioreactor exhaust gas. The CO2 concentration is determined using a self-calibrating non-dispersion infrared sensor, while an electrochemical sensor monitors the oxygen concentration. Using this information, the user can continuously monitor metabolism and analyze cell growth parameters.
-Headplate Lift
For SIP vessel headplate lifting, an device for headplate lifting/removal. Chain-hoist system (manual) for 30 L / 50L.